Laroche Airlay battformer for produksjon

laroche napeuse airlay

Laroche Airlay web-forming machine for short fibers. This machine produces webs destined for needlepunching or thermal bonding, suitable for mattress manufacturing, underlays, insulation, and the automotive sector. With a working width of 2,400 mm, it handles blanket, felt, and geotextile formats directly, without the need for pre-cutting. The built-in weighing table ensures continuous grammage control, and with 51 kW of installed power, the machine maintains processing speed even with dense fiber blends.

Detailed product description
The Laroche textile machine for nonwoven fiber web-forming
Designed for the web-forming of short and coarse fibers, this Laroche Airlay model creates webs for needlepunching or thermal bonding applications. It is well suited for use in mattress production, underlays, thermal and acoustic insulation felts, automotive carpets, and agricultural geotextiles. In practice, a well-maintained, pre-owned machine like this offers real production flexibility across several markets without the need for frequent changeovers.

Production features and weight control
A working width of 2,400 mm covers standard sizes for blankets, insulation materials, and geotextiles while minimizing additional cutting at the line’s end. What truly stands out in production is the integrated weighing table: it allows fast correction of grammage deviations and minimizes start-up and running wastage.
With 51 kW of installed power, the machine keeps up production even when material throughput becomes uneven or denser. Processing speed up to 10 m/min can be set according to web weight and fiber type, enabling an effective balance between hourly output and web consistency.

Production versatility and textile recycling
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Adjustable web weights from 500 to 1,500 g/m² enable manufacturing of light underlays, heavier insulation felts, and mattress components. On your production line, this range eliminates the need to dedicate a separate machine to each product family and reduces internal transfers.
The machine efficiently processes both virgin and recycled fibers. On a nonwoven line, I recommend this type of web-former when handling variable raw materials while maintaining a consistent web prior to bonding.

Textile and nonwoven sectors addressed by this web-forming machine
This web-former serves the needs of mattress and bedding manufacturers, shoe and garment underlays, thermal and acoustic insulation felts, automotive carpets, and agricultural geotextiles. What’s critical is checking the compatibility between your fiber blend, target grammage, and the level of uniformity required downstream.
With its 2,400 mm width and adjustable web weight, this equipment is a logical choice for workshops seeking versatility without operational complexity. An added benefit not always mentioned in technical datasheets is that such a configuration simplifies medium production runs when switching between different applications with minimal downtime.

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