Termoplastapplikator

Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic Applicator

Application Area
The thermoplastic applicator applies a thermoplastic material onto rectangular glass panes as part of a solar module production line. The material forms a seal with a second glass pane, which will be applied in a subsequent process step.

Feeding, applying, and transporting the panes takes place on horizontally running belts/conveyors.

The thermoplastic applicator is a highly advanced machine that must meet many requirements with great precision. For this reason, you should only process input materials (glass, sealant) that comply with the specifications detailed on the following pages. This helps ensure high-quality and safe production.
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Performance and Connection Values
- Maximum transport speed: 18 m/min
- Height of glass running surface: 1,100 mm
- Height of applied sealant bead: 0.5 to 1.2 mm
- Maximum width of applied sealant bead: 12.0 mm
- Required constant pneumatic inlet pressure: 6.5 to 8.0 bar
- Pneumatic operating pressure: 6.0 bar
- Compressed air consumption, normal operation: 10 normal liters/min
- Compressed air consumption, drum change: 500 normal liters/min
- Average energy consumption per hour: 10 kWh
- Working temperature of sealant: 110°C to 130°C

Ambient Conditions and Emissions
- Minimum ambient temperature: +15°C
- Maximum ambient temperature: +35°C
- Maximum relative humidity: 75%
- Noise level: less than 70 dB(A)

Requirements for Sealant Drums
- Version: Material lid container D18 according to DIN 6644 – with base (F1) and smooth outer surface (smooth wall design)
- Capacity: 216 liters
- Inner diameter: 571.5 mm
- Height: 874 mm
- Minimum wall thickness: 1.25 mm

Processable Glass Sheets
Types of Glass
Processable are glass sheets with a smooth surface (float glass).

Dimensions and Weights
| Smallest Size | Largest Size | Geometry |
|-----|-----|-----|
| 1,198 mm | 1,200 mm | Length (LS) |
| 498 mm | 600 mm | Width (BS) |
| 1.8* mm | 5.0* mm | Thickness (DS) |

Processable are thermoplastic materials based on polyisobutylene (butyl). The material must be flowable at approx. 110°C to 130°C and have a defined viscosity curve.

Only use materials that have proven themselves in practice and are approved by both the manufacturers of these materials and Bystronic for your intended use.

For detailed product descriptions and information on handling, storage, and disposal of the materials used, please refer to the data sheets and safety data sheets provided by the manufacturers.

Dimensions Portal Robot with Glass Conveyor
- Height x Width x Depth: 2,800 x 1,890 x 2,735 mm
- Weight of portal robot: 850 kg
- Weight of glass conveyor: 1,400 kg

Dimensions Drum Pumps
- Height x Width x Depth: 3,320 x 1,060 x 1,200 mm
- Weight (without drum): 850 kg
- Weight (with drum): 1,100 kg
- Height H at drum pump FP1: 4,400 mm
- Height H at drum pump FP2: 4,000 mm

Dimensions Control Cabinet
- Height x Width x Depth: 2,200 x 1,800 x 600 mm
- Weight: 450 kg

The applicator was used with butyl material.
Condition: used
From test laboratory, as new condition, only a few operating hours for testing!
Scope of delivery: (see picture)
(Specifications subject to change and error!)
If you have further questions, we will be happy to answer them by phone.

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