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Klingelnberg Viper 500 W

As-new gear grinding machine KLINGELNBERG VIPER 500 W

All-inclusive machine equipped for internal and external gear grinding
Equipped with a special converter from EUR kW to US electrical connection (facilitates worldwide installation)

Availability due to restructuring at a high-tech family-owned company (no automotive production)

Working Area and Capacities
- Max. workpiece diameter: 500 mm
- Max. grinding stroke: 500 mm
- Working range above table (min.–max.): 300 – 800 mm
- Distance between spindle center and table (min.–max.): 442 – 1042 mm
- Module (generating grinding module): 0.5 – 22
- Swivel angle (min.–max.): –180° to +45°

Grinding system
- Grinding wheel diameter (min.–max.): 221 – 350 mm
- Grinding worm diameter (min.–max.): 221 – 350 mm
- Max. grinding wheel width: 75 mm
- Max. grinding worm width: 150 mm
- Grinding spindle power: 37 kW
- Max. grinding wheel speed: 6000 rpm

Table and Feeds
- Table diameter: 400 mm
- Table bore Ø × depth: 100 × 500 mm
- Max. table speed: 1000 rpm
- Max. axial feed rate: 20,000 mm/min
- Max. radial feed rate: 12,000 mm/min
- Max. tangential feed rate: 20,000 mm/min

Electrical Ratings and Dimensions
- Total connected load: 60 kVA
- Machine dimensions L × W × H: 4220 × 3120 × 2526 mm
- Filter unit dimensions L × W: 3490 × 2250 mm
- Net weight approx.: 19,300 kg
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Machine configuration – VIPER 500 W

Base machine and options
- VIPER 500 W base machine
- Preparation for internal grinding arms
- Internal grinding unit V5 for straight and helical internal gears
- Measuring system for profile, lead, and pitch of external gears
- Measuring system for profile, lead, and pitch of internal gears V5
- Touch Trigger Phasing System
- Power supply with voltage dip compensation ESR
- 100 mm table adapter
- Preparation for hydraulic clamping devices
- Hydromechanical unit for drawbar clamping systems
- Grinding oil processing system with band filter 100
- Fire suppression system
- Automatic work area door
- Cleaning system with spray gun
- Crane/hoist integrated into the enclosure
- Isolation transformer
- Voltage stabilizer and isolation transformer
- Signal light / signal tower

Software packages
- Gear PRO software
- Spline grinding software
- Spline inspection software
- BIAS control software for gear grinding
- CBN grinding wheel software
- ADI dressing process optimization
- DLC service life monitoring for dressing tools
- Flexible profile corrections for grinding operations

Consumables
- Endless filter band
- Installation and removal aid for filter band 100
- Diamond dressing rolls
- CVD dressing roll D200 R1 for profile grinding
- Special CVD dressing roll for generating grinding
- Grinding wheels
- Grinding wheel D350 B60 for profile grinding
- Grinding wheel D350 B45 for profile grinding
- Profiled grinding wheel D350 B150 for generating grinding
- Spacers / intermediate rings
- 4 spacers B100
- 22 spacers B60
- 30 spacers B45
- 37 spacers B30

Other components
- Grinding wheel flange without intermediate plate
- Set of standard probes / measuring probes

Additional options
- Warranty extension from 12 to 24 months
- Closed Loop 1.0 basic version
- Interface for external automation

Annonsen ble oversatt automatisk. Oversettelsesfeil kan forekomme.